Automatic shrink wrapping machine

PRATIKA 56 MPE X1

CHARACTERISTICS

TECHNICAL CHARACTERISTICS

VIDEO

LAYOUT AND TECHNICAL DATA SHEETS

ADD-ONS

Pratika 56 MPE X1: automatic shrink-wrapping machine with double door

The PRATIKA 56 MPE X1 was developed through constant attention to market needs, with the aim of offering a shrink-wrapping machine that is technologically advanced while also versatile and user-friendly.

Enhanced with high-level electronic, mechanical and technological content, the new PRATIKA 56 MPE X1 shrink-wrapping machine, suitable for work on both sides thanks to its double door, represents the perfect combination of reliability, high performance, versatility and safety, setting a new standard in the concept of automatic packaging machines with shrink film.

TOP HIGHLIGHTS

Simple and functional design
Front and rear opening for easy access
Intuitive, simple graphics for the operator
Possibility to upload product photos on the touch screen
USB port for recipe saving and updates
Servo-assisted sealing bar
Motorised film opening triangles
Oversized infeed conveyor to facilitate standard loading operations.

TECHNICAL FEATURES

Fully electric automatic L-sealing packaging machine
7-inch colour touchscreen control panel with 120 customisable programs
Possibility to upload product photos on the touch screen
1 USB port
Intuitive, simple graphics for the operator
Motorised sealing bar controlled by Schneider Electric brushless motor
Sealing bar opening adjustable from the touch-screen control panel
PTFE-treated L-shaped sealing blade
Separate sealing bar temperature adjustment for length and width
Sealing time adjustment
Sealing force adjustment (min/medium/max).
Electric height adjustment of the triangles from the touch-screen control panel
Conveyor speed (infeed/outfeed) controlled by Schneider Electric inverter from 6 to 30 m/min.
Conveyors compliant with food-industry regulations (FDA) included
Connectors for interface with additional outfeed and infeed conveyors
Motorised winder
Electronic full scrap-winder warning device
Piece counter (partial/lifetime)
Possibility to package single packs or groups of products.
Opening doors equipped with safety microswitches
Control logic with operator safety
Acoustic and visual machine-stop signal.
Front and rear opening for easy access and intervention
Pull-out trolley for reel positioning at the rear
Weights supplied for film tension adjustment
Horizontal and vertical photocell
Machine on wheels with pre-installed adjustable feet
Reduced energy consumption.

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Technical Data

Power supply	230V 50/60Hz 1Ph
Maximum installed power	2,5 kW (230V)
Maximum electrical absorption	11 A (230V)
Hourly production (variable depending on film type and product dimensions)	0-3600 p/h
Maximum roll dimensions	Ø300x700 mm
Maximum product dimensions (the max dimensions cannot be achieved simultaneously)	400x160x600 mm
Conveyor belt height	870 mm (wheels) 830÷910 mm (feet)
Machine dimensions (doors open)	2907x1720x1980 mm
Machine dimensions (doors closed)	2532x1340x1558 mm
Machine weight (net/gross)	590/730 kg

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Layout and technical data sheets

Dongle 3G UMTS Pratika 56/CS/MPE/MPE X1/MPE X2/56-T MPS/80-T MPS

FE124002

This dongle ensures correct operation of the remote assistance box.
“Film end” photocell kit Pratika 56/56CS/56MPE

KR210070

This optional, applied to the sides of the “film guide rollers”, is equipped with a photocell that detects interruption of film passage. The Touch Screen displays the alarm indicating that the film reel is empty. If the Pratika packaging machine equipped with this device is interfaced with other machines upstream of the line, it can stop the arrival of products to be packaged until the reel has been changed.
Infeed product reading photocell kit Pratika 56 MPE X1/X2

KR210072

This optional, consisting of an emitter and receiver photocell, starts the machine cycle only when the product is present. This optional is particularly useful for users without high production volumes and allows energy savings.
5-photocell kit for irregularly shaped products Pratika 56MPE X1/MPE X2/T-MPS

KR210080

This optional, consisting of 5 receivers and 2 transmitters, is particularly suitable for packaging irregularly shaped products.
Product presser kit Pratika MPE X1/X2

KR210109

This optional, applied to the sealing frame, limits the amount of air remaining inside the bag after sealing. The 300x200 mm pressure pad, covered with foam rubber, presses on the pack just before sealing, allowing air to escape from the bag. This optional is particularly recommended for users who only need to make a bag without shrink-wrapping and for users who need to package very light and delicate products during shrink-wrapping.
Guide kit for unstable or cylindrical products, h. min 45 mm Pratika 56 MPE X1/X2

KR210115

This optional, consisting of a guide system applied to the infeed conveyor, is the ideal solution for packaging unstable or cylindrical products with a minimum height of 45 mm. The side guides ensure correct product positioning and greater stability during movement on the conveyor.
32-needle wheel kit Pratika 56 MPE X1/X2

KR230024 (Pratika 56 MPE X1/X2)

This optional micro-perforates the film to improve the shrink-wrapping process. It must be fitted when the perforator kits included as standard are not sufficient.
Reel change trolley kit Pratika MPE X1/X2

KR230107

This optional speeds up film reel changeover. Before the film in the machine runs out, the finished reel must be joined to the new one so that the new film is correctly pulled over the triangles. It is also useful to install optional KR210071 “reel end warning photocell kit”.
Roller guide kit for infeed conveyor Pratika 56 MPE X1/X2

KR230113

This optional is installed on machines already using kit KR210076 (guide kit for packaging unstable products). It consists of a system of side roller guides fixed to the guides on the infeed conveyor. The kit is particularly recommended when packaging products with different shapes/dimensions, unstable and delicate products (such as fruit and vegetables), as the product in contact with the roller guides does not deteriorate.
Photocell kit for non-transparent film (products h. min.= 75 mm) Pratika 56 MPE X1/X2

KR230255

This optional consists of a photocell plus reflector. This optional is required when working with non-transparent film, where the standard photocell would read continuously.
Product safety photocell kit (h. 10-50 mm) Pratika 56 MPE X1/X2

KR230261

This is the optional to use when the integrity of the products to be packaged must be guaranteed. The installed photocell blocks the descent of the sealing bar if a product is present under the sealing bar.
Photocell kit for transparent products Pratika 56 MPE X1/X2

KR230264

This optional, applied at the start of the infeed conveyor, manages conveyor Start/Stop (Start: the conveyor starts when the product passes / Stop: the conveyor stops if it is full of products). In addition, thanks to its wider beam, this specific type of photocell and reflector can also read the passage of semi-transparent products.
Photocell kit for non-transparent film (products h. min.= 65 mm) Pratika 56 MPE X1/X2

KR230265

This optional consists of a photocell plus reflector. This optional is required when working with non-transparent film, where the standard photocell would read continuously.
Roller kit for centring film between the triangles Pratika 56 MPE/MPS

KR230270
This optional extra ensures better distribution of the film between the upper and lower triangles. It consists of two rollers which, positioned at the entrance to the triangles, guide the film evenly, reducing friction and uneven tension. Advantages:
- Optimal film opening: Ensures smooth and consistent film opening prior to packaging.
- Superior aesthetic quality: A smoother flow of the film results in geometrically perfect packs, free from creases or sealing defects.
Antistatic brush kit Pratika 56 MPE X1/X2

KR230310

This optional, consisting of an antistatic carbon-fibre brush, is mounted so that, by lightly touching the film as it unwinds, it eliminates the electrostatic charge on the film surface. The use of this optional is particularly suitable for users working with highly static materials.
Powermeter kit Pratika 56 MPE X1/MPE X2/56-T MPS/80-T MPS (con PLC Schneider)

KR230316

This optional is an energy meter installed inside the machine’s electrical cabinet, ideal for instantly monitoring current (A), voltage (V) and energy (kW) consumption. The meter has menu keys to access the settings/information required for use and a display panel showing the measurements. Current (A), voltage (V) and energy (kW) measurements can also be viewed from the machine operator panel (display).
Powermeter kit Pratika 56 MPE X1 / MPE X2 / MPS X2 / Dinamika / Pratika 55 Smart Plus / Smart T50 (con PLC Elco)

KR230316-1

This optional is an energy meter installed inside the machine’s electrical cabinet, ideal for instantly monitoring current (A), voltage (V) and energy (kW) consumption. The meter has menu keys to access the settings/information required for use and a display panel showing the measurements. Current (A), voltage (V) and energy (kW) measurements can also be viewed from the machine operator panel (display).
Bellows guard kit Pratika 56 MPE X1/X2

KR230324

This optional, consisting of 2 rubber accordion bellows applied to the machine infeed, ensures operator safety by limiting the insertion of hands and arms.
Box for remote support

KR230342

Optional device for remote assistance of electronic equipment, allowing remote diagnostics by connecting to the Service Centre in Dalmine (Italy). The purchase of the 3G UMTS dongle is recommended for correct operation.
Photocell kit for printed film Pratika 56 MPE X1/X2

KR23I001

This optional consists of a special photocell that reads printed marks on the film. It is required for users working with printed film who need to position the print in a precise position on the packaged product.
“Reel end warning” photocell kit Pratika 56 MPE X1/X2

KR23I002

This optional, consisting of a photocell + reflector, applied to the sides of the “unwinder” unit, warns via an alarm on the Touch Screen when the film reel is running out. This optional is very useful for optimising reel changeover times: between the Touch Screen warning and the actual end of the film, the operator has time to retrieve the new reel.
Module kit for unstable products on the output conveyor belt Pratika 56 MPE/MPS

KR23I012

This kit, installed at the conveyor belt exit, facilitates the passage of very small or unstable products, preventing them from stopping or falling during the exit phase. It is a simple yet effective solution for improving the continuity of the product flow and making packaging more stable, even with items that are difficult to handle.
Foot pedal kit Pratika 56 MPE X1/X2 - Pratika 56/80-T MPS - Pratika 55 Smart

KR400059

The foot switch is particularly used on machines where the production process requires the operator to use both hands. The pedal allows the operator to START and STOP the machine with their foot, without assistance from other people.
Roller conveyor kit 0,7 m con guard Pratika 56 MPE X1/X2

RU21B001

This 0.7 m long roller conveyor, applied at the machine outfeed, is necessary to ensure operator safety when the machine is not combined with the Shrink Tunnel. It consists of simple rotating rollers on which the material to be transported slides. It is protected by a Plexiglass cover so that the operator cannot insert arms or hands inside the machine.

Belt-wiping brush kit for liquids Pratika 56 MPE X1/X2

KR210055

This optional, applied to the infeed conveyor frame, ensures constant cleaning of the belt surface from any liquid residues deposited by products during passage on the conveyor. This optional is recommended for users working with food products without primary packaging or with oily products.
Guide kit with photocell for low products and non-transparent film Pratika 56 MPE X1/X2

KR210104

This optional is particularly suitable for users working with non-transparent film where the standard photocell would read continuously. In addition, the specific design of this photocell makes it suitable for packaging very low products.
Easy Open kit Pratika 56 MPE/MPS

KR230035

This optional consists of a wheel that creates a continuous row of pre-cuts on the film, allowing the pack to be opened more easily. This kit cannot be installed on machines equipped with the electric perforator kit.
Safety interlock microswitch kit Pratika 56 MPE X1/X2

KR230165

This optional consists of 3 “safety interlock switches” applied to the 3 guards. Its purpose is to ensure that the guards remain closed while the machine is moving, guaranteeing operator safety.
Remote assistance kit (Industry 4.0)

KR230216

This device (optional), installed inside the electrical cabinet, allows remote assistance to be performed on all electronic equipment (PLC, HMI, inverters, drives) installed on your machine. By connecting your internet network to the machine, the device will provide diagnostics through a direct connection with the “Service Centre” at the Dalmine site (Italy), which will then be able to carry out the necessary operations. For correct operation of this optional, the purchase of the 3G UMTS dongle is also recommended.
Infeed conveyor cleaning kit Pratika 56 MPE X1/X2

KR230238

This optional facilitates effective cleaning of the infeed conveyor. The opening of a removable panel located under the conveyor allows any packaging residues to be easily removed.
Guide kit for unstable products (h. min.=105mm) + rollers Pratika 56 MPE X1/X2

KR230250

This optional consists of a guide system applied to the infeed and outfeed conveyors. The kit is particularly recommended for packaging products with different shapes and dimensions, unstable and delicate products such as fruit and vegetables, with a minimum height of 105 mm. These guides prevent the product from deteriorating due to rubbing against the rollers.
Guide kit for unstable products (h. min. = 88 mm) Pratika 56 MPE X1/X2

KR230252

This optional consists of a guide system applied to the infeed and outfeed conveyors. The use of this kit is particularly recommended when packaging unstable products (with a minimum height of 88 mm), as the side containment profiles ensure correct product positioning and greater stability during movement.
Guide kit for unstable products (outfeed conveyor) Pratika 56 MPE X1/X2

KR230267

This optional consists of a guide system applied to the outfeed conveyor. The kit is particularly recommended when packaging products with different shapes and dimensions, unstable and delicate products.
Height-adjustment feet kit (1125-1220 mm) Pratika 56 MPE X1/X2

KR230328

This optional allows the conveyor height to be adjusted from a minimum of 1125 mm to a maximum of 1220 mm. Note: the conveyor height in standard configuration is 870 mm.
Aligner kit Pratika 56 MPE X1/X2

KR230330

This optional, applied to the outfeed conveyor of the packaging machine, allows multiple packs of products to be aligned. When the paddle rises, it stops the products so that they can continue “aligned” inside the tunnel, improving pack shrink-wrapping.
Aligner kit (discharge conveyor) Pratika 56 MPE X1/X2

KR230332

This optional, applied to the additional conveyor between the packaging machine and the tunnel, allows multiple packs of products to be aligned. When the paddle rises, it stops the products so that they can continue “aligned” inside the tunnel, improving pack shrink-wrapping.